Are you ready to embark on the flavorful journey of building your very own Ugly Drum Smoker (UDS)? Imagine effortlessly smoking your favorite meats like brisket, turkey, and prime ribs for over 10 hours without constant babysitting. Sounds tempting, doesn’t it? Well, you’re in for a treat because we’re about to guide you through the process of creating this low-maintenance culinary marvel.
Why Choose an Ugly Drum Smoker (UDS)?
Picture this – a smoker that lets you set it and forget it. The UDS is not just versatile; it’s your ticket to achieving culinary perfection. Whether you’re a BBQ enthusiast or a seasoned DIYer, this smoker promises a hassle-free experience. Now, let’s dive into the essential tools and steps to bring your UDS to life.
Tools and Equipment You Need
- Drum:
- Find a local supplier or check online, ideally from a drum reconditioner.
- Lid:
- Hunt for an 18.5-inch lid from an old Weber grill, available on platforms like Craigslist.
- Ball Valve:
- Invest in a 1/2-inch forged brass FPT ball valve from Home Depot.
- ½ inch Brushing:
- Insert a 1/2-inch black iron bushing into the ball valve inside the drum.
- M20 Washers:
- Ensure a secure fit for the ball valve with these washers.
- Shelving Rail:
- Use brass E5 for upright rails, cut in half if working with a 30-gallon drum.
- Shelf Clips:
- Secure these clips into the rails for adjustable grill placement.
- Nuts & Bolts:
- Attach the rails to the drum’s interior to lock them in place.
- High-Temperature Paint:
- Choose any high-temperature paint to add a personal touch to your UDS.
- Handles:
- Opt for a wire handle pull that fits inside the handle, secured with screws.
- Steel Grates:
- Perfect fit – 18.5-inch grill grates for Weber grills; ensure they are 17.5 inches wide.
- Expanded Steel:
- Create a tall charcoal basket using two 24″x12″ pieces.
- Smaller Grate:
- A 14-inch stainless steel grate for charcoal baskets, smaller than the cooking grate.
- 4-inch Bolts & Nuts:
- For attaching legs to the charcoal basket.
- Fender Washers:
- Washers for 4-inch bolts.
- ½ inch Bolts, Nuts & Washers:
- Fasten ends of expanded steel; size doesn’t matter – 5/16″ hex works.
- Bailing Wire:
- Secure expanded steel to the grate and create a handle.
- Drill & Bit for Making Holes:
- Use a 7/8-inch drill bit for cutting holes in the drum.
How To Build An Ugly Drum Smoker? Step By Step
1. Repaint the Drum After Stripping Off Its Old Paint:
- Use a Sawz-All and oxy-acetylene cutter to cut the top if needed.
- Strip old paint using a paint stripper and wire wheel.
- Apply high-temperature paint for a durable finish.
2. Insert Ball Valve Into Hole:
- Drill a 7/8-inch hole near the bottom and attach the ball valve with M20 washers.
3. Install Adjustable Cabinet Shelving:
- Insert two-foot-long shelving rails; secure with nuts and bolts.
- Use shelving clips for adjustable grill placement.
4. Charcoal Baskets With No-Weld Technology:
- Bend expanded steel to match grill curvature.
- Secure pieces with bailing wire, ensuring a tight fit.
- Fasten second piece with bolts for stability.
- Attach a wire handle, and your charcoal basket is ready.
5. Arrange a Thermometer (or Make It Yourself):
- Options: Purchase a wireless thermometer or make a side-mounted dial thermometer.
6. Make a Kettle Grill Lid:
- If your drum lacks a removable lid, create a kettle lid with an exhaust chimney.
Final Words
Now that you have the basics, all you need are a 55-gallon drum, a firebox, and an adapter to get started on your UDS journey. This comprehensive guide provides essential tips and warnings, ensuring your Ugly Drum Smoker is not just functional but a culinary work of art. Don’t forget to explore our guide on double barrel smokers for added inspiration. And if you want to build different type of smokers check these DIY smoker plans.
Happy smoking!
